AIComputer VisionQuality Control
AI Welding Quality System
Client: Industrial Automation Corp
Year: 2024
Category: Automation
Computer vision and AI-powered quality control for automated welding operations.
The Challenge
Manual weld inspection was creating bottlenecks in production and inconsistent quality documentation. The client needed automated quality control that could keep pace with their robotic welding cells.
Our Solution
We deployed ArcLog with custom computer vision models trained on their specific weld types. The system captures images of every weld, analyzes quality in real-time, and automatically generates compliance documentation.
Results
- Inspection time reduced from 5 minutes to 30 seconds per weld
- Defect detection accuracy of 97.5%
- 100% automated compliance documentation
- ROI achieved in 8 months
Technologies Used
PythonTensorFlowOpenCVFastAPIReactPostgreSQL
Client Testimonial
"The AI welding system has transformed our quality control. We catch defects before they become problems, and our compliance documentation is bulletproof."
Sarah Chen
Quality Manager
Industrial Automation Corp
METRICSBefore vs After
Before
5 minutes per weld inspection
After
30 seconds automated analysis
Inspection Time
PROCESSOur Method
- Computer vision model training
- Camera integration setup
- Quality control workflow design
- Compliance reporting automation